High-temperature and high-pressure hydraulic hose assembly and customized services: the only choice for industrial applications
In modern industrial production, hydraulic systems, as a key component in every industry, play a very important role. The efficient and stable operation of hydraulic systems is inseparable from high-quality hydraulic hoses. Especially in processing equipment, coal mines and high-temperature and high-pressure environments, the demand for steel wire braided hydraulic hose assembly oil pipes is particularly urgent. Therefore, this article will introduce in detail the advantages, technical parameters and application scenarios of processing customized steel wire braided hydraulic hose assembly oil pipes and high-temperature and high-pressure hoses.
What is a steel wire braided hydraulic hose assembly?
The steel wire braided hydraulic hose assembly consists of high-performance rubber and reinforced steel wire layers, with excellent wear resistance, corrosion resistance and pressure resistance. It is mainly used in hydraulic systems and the transmission and transportation of gas and oil.
Core materials
1. Inner rubber: synthetic rubber with excellent oil resistance is used, which is anti-aging and anti-wear.
2. Reinforcement layer: high-strength steel wire braiding is used to enhance the pressure resistance of the hose and provide better fatigue resistance.
3. Outer rubber: strong weather resistance, can resist external factors in various extreme environments, including high temperature, low temperature, ultraviolet rays, humidity and other harsh conditions.
Advantages of customized processing
Personalized design
According to the special needs of customers, through professional design and production processes, personalized customization in terms of size, length, strength, etc. can be achieved. This not only meets the application needs of different customers in specific scenarios, but also improves work efficiency and the overall performance of the equipment.
Performance optimization
The use of raw materials suitable for high pressure and high temperature environments ensures the long-term stability and reliability of the product. Customized design can also further optimize the hydraulic system, reduce the risk of leakage, and extend the life of the equipment.
High quality guarantee
Through strict quality control, every link from the selection of raw materials to the production process will be strictly tested. Ensure that every product shipped can meet or even exceed the standard specifications and meet the high requirements of special industries and application environments.
Technical parameters of high temperature and high pressure hoses
High temperature and high pressure hoses are a hydraulic pipe designed for extreme environments. They have the characteristics of high temperature resistance, high pressure resistance, and wear resistance. The following are common technical parameters:
- Operating temperature range: -40℃ to +150℃
- Maximum working pressure: up to 40MPa or higher.
- Minimum burst pressure: generally 4 times the working pressure, ensuring safety in extreme situations.
- Bending radius: The minimum bending radius is usually 3-5 times the inner diameter of the pipe, which can meet the requirements of various complex layouts.
- Size specifications: from 1/4 inch to 2 inches or larger, can be customized according to needs.
Wide range of applications
High temperature and high pressure hoses and wire braided hydraulic hose assemblies are widely used in many fields:
Industrial manufacturing
In the field of industrial manufacturing, hydraulic systems often need to transmit high-pressure liquids, and wire braided hose assemblies ensure the reliability and durability of the delivery pipeline. In addition, customized services can design the best solution based on specific production equipment and process flows.
Coal mine development
The coal mining environment is complex and changeable, and common high temperature, high pressure and dusty working conditions seriously affect the operation of equipment. High temperature and high pressure hoses have excellent wear and corrosion resistance and can maintain stable operation for a long time under harsh conditions.
Oil and gas extraction
In oil exploration and natural gas extraction, the efficiency and reliability of the hydraulic system are crucial, and high-strength and high-resistance hose assemblies are required. High-pressure hoses not only ensure the safety of high-pressure transmission, but also withstand various corrosive liquids.
Construction machinery
Hydraulic systems used in heavy machinery such as excavators and bulldozers. These equipment generally require high-strength and durable hose assemblies to ensure their continuous and stable operation in harsh environments such as high pressure and high temperature.
Maintenance and care
In normal use, regular maintenance and care are essential to ensure the life and reliability of the hydraulic hose assembly.
Daily inspection
The appearance of the hose should be checked before and after operation every day, and it should be replaced in time if wear, cracks, peeling, etc. are found.
Regular cleaning
Ensure the cleanliness of the hydraulic oil, and regularly replace and filter the oil in the system according to the use environment and frequency.
Usage specifications
Strictly follow the usage specifications, avoid over-temperature and over-pressure use, prevent improper operations such as too small bending radius, and extend the service life of the hose.
Future development trends
With the continuous advancement of industrial technology, the demand for high-performance and high-reliability hydraulic hose assemblies will continue to grow. Future development trends may include:
Application of new materials
New synthetic materials that are more wear-resistant and corrosion-resistant will further improve the performance and life of the hose.
Intelligent monitoring
Through sensors and intelligent monitoring systems, real-time monitoring of the working status of the hose is achieved, and timely warning and fault handling are achieved.
Environmentally friendly design
In the process of production and use, more environmentally friendly materials and processes are used to reduce the impact on the environment.
In general, the processing and customization of high-temperature and high-pressure steel wire braided hydraulic hose assembly oil pipes provide safer, more reliable and efficient solutions for different industries. Through continuous technological innovation and customized services, these products will play an important role in more and more application fields. If you have special needs or further consultations, please contact our professional team, and we will provide you with the best service and solutions.
